
PITCH
Composition: When papermakers use the word
"pitch" they are talking about tacky materials that usually contain
resins from the wood. Other materials are likely to be present as well.
Wood chips from different types of trees are likely to
contain from about 1 to 5% of wood pitch. Usually a significant part of this
pitch consists of fatty acids, and, in the case of softwood chips, resin acids.
Either of these acids is easily converted to semi-soluble soap form as the pH is
raised to the neutral range.
A major portion of the pitch is likely to consist of
non-ionic triglyceride esters of fatty acids; treatment with strong alkali, as
in the case of kraft pulping and bleaching, is expected to hydrolyze the ester
bonds, forming acid salts and glycerin.
Wood pitch also contains non-saponifyable, oily substances
such as beta-sitosterol.
Materials from other sources tend to associate with pitch in
the same agglomerates, deposits, and spots in the paper product. Susbstances
that tend to associate with wood pitch include latex (from repulping of coated
broke), components of defoamers (especially ethylene-bis-stearamid), and talc
(often used as a pitch-control agent).
Function: Most of the resin contained within a paper
sheet causes no difficulty either to the producer or to the user of the paper.
Deposition of even a fraction of a percent of the pitch onto papermaking
equipment can force an operation to close down for frequent, intensive cleaning
("boilouts") or take expensive measures to control the pitch.
Strategies for Use: Pitch problems can be very complex
due to the many different hydrophobic materials that can associate with each
other in a paper machine furnish. For this reason, it is highly recommended to
do a chemical analysis. This may make it possible to determine the most likely
root causes of the problem. One of the most general strategies for avoiding
pitch problems is to keep the tacky materials bound to the fibers.
This is one of the ideas behind a common practice of adding
alum during or immediately after mechanical pulping. The alum complexes with any
soaps of resin acids of fatty acids, and the presence of these complexes can
serve to bind the multi-component droplets of pitch to the fiber surfaces.
Addition of highly cationic polymers to the process can have
a similar effect. The relative turbidity of filtrate obtained from different
points in the process can be used as an indication of the probable effectiveness
of such treatments with cationic materials. It is very common also to add talc
or another detackifying agent to coat tacky particles and minimize their
tendency to form large agglomerates, deposits, or spots in the product.
An effective retention aid system can help limit the filling
of press felts with pitch. Spraying the forming fabric with a very dilute
solution of highly cationic polymer can create a hydrophilic layer that resists
deposition of oleophilic materials. Wet-press felts can rinsed either
continuously of periodically with solutions that may include nonionic
surfactants, alkali, and solvents.
Cautions: Safe procedures must be followed when
collecting samples of pitch deposits. Equipment must be locked out and the air
quality checked by qualified people before entering enclosed areas such as
headboxes.